Ruger MK II, barrel disassembly and reassembly

While looking for answers to my questions on an American forum, I came across a series of posts regarding a user’s wish to replace the barrel of his Ruger MK II pistol, who was unable to find the operating procedure to carry out this task.

This made me want to research this information and make it available to the community. Since if you want a thing done well, do it yourself—and you can only believe what you see—I preferred to gather this information directly at the source, right at the workbench, rather than simply relaying details found online.

Tooling

    • As seen in a previous article, it is not always easy to find the right equipment for a specific job. This is once again the case for the Ruger pistol. While it is possible to find the die to recut or clean the barrel threads, I have never seen a receiver wrench or interface specifically made for the receiver for sale. Therefore, I had to make one myself. This fixture is designed to fit onto the front of the receiver. It uses the flat surface on the underside of the receiver as a bearing surface for tightening and loosening. I chose not to use the ejection port cutout or the rear bolt notch to avoid any risk of damaging or twisting the receiver.

Ruger MK II, disassembly/reassembly fixture.

    • Two wrenches, which will be used to secure the fixture onto the receiver.

Ruger MK II, tools required for barrel removal.

    • A torque wrench to measure the breakaway torque. Here, I used a Würth model ranging from 20 to 100 N·m (approx. 15 to 74 ft-lbs). The part number is visible below.

Ruger MK II, the torque wrench used for barrel removal.

    • A rigid anchor point to firmly hold either the receiver or the barrel. Once again, I chose to mount the fixture onto the receiver and clamp the barrel into the fixed point. Doing the reverse would also be possible. My rigid anchor point is a milling machine—or more precisely, the machine’s vise.

He fixture mounted on the receiver, with the entire assembly secured to the fixed anchor point for barrel removal.

    • Two aluminum V-blocks to protect the barrel.

Aluminum vise jaws for clamping the barrel.

Pre-Disassembly Steps

Before disassembly, the area where the barrel threads into the receiver (the breech/chamber area) was heated with a blowtorch. The purpose of this is to detect whether threadlocker or adhesive was applied by the manufacturer when installing the barrel. Heating this section—if the parts were bonded together—produces smoke and a distinctive odor. This provides extra insight into what to expect. It also serves to burn off the adhesive and break its bond.

The actual removal of the barrel was performed cold.

Installing the Fixture

Ruger MK II, the fixture is mounted on the receiver.

Once the fixture is installed, a very slight clearance remains between the jig and the receiver so as not to compress the receiver inward and risk damaging the barrel threads.

The fixture and the Ruger pistol secured in the vise, ready for disassembly.Disassembly and Torque Measurement

Determining the breakaway torque is done empirically by testing a low setting on the torque wrench and gradually increasing the value between attempts. This method provides:

    • An estimate of the factory tightening torque ;
    • An estimate of the torque required for reassembly.

This is a technique we already covered in the articles on removing and reinstalling a Winchester 94 barrel (link here and here).

One could skip recording this value and do without a torque wrench. However, it would be a shame to miss out on valuable and rarely documented technical data.

A video demonstrating the procedure is available below.

For this firearm, the breakaway torque is: 65 N·m (approx. 48 ft-lbs).

Disassembled Parts

Taking these two components apart made it possible to capture the following views and measure several key dimensions.

The barrel:

The receiver:

Measured dimensions:

    • Length of the threaded section of the receiver: 17 mm ;
    • Major diameter of the barrel threads: 20.6 mm ;
    • Thread pitch: 20 TPI (threads per inch) ;
    • Length of the barrel shank entering the receiver (excluding the feed ramp): 34.9 mm ;
    • Length of the feed ramp: 4.7 mm ;
    • Width of the feed ramp: 4.8 mm ;
    • Internal diameter of the receiver: 19 mm.

Reassembly and Proper Barrel Alignment

The parts must be clean before reassembly. Make sure there are no burrs and/or foreign debris present.

The first step is to thread the barrel in by hand to ensure there is no binding or tight spots. The photo below shows the position of the barrel relative to the receiver at the end of hand-tightening.

Next, you must align the flat on the barrel with the flat on the underside of the receiver. You can use the sharp edges or machining marks of the ejection port as a reference to line up the barrel and the receiver. The tooling and procedure are generally the same as during disassembly. However, I noticed that the torque is not the same upon reassembly; less effort is required to return the barrel to its original index position.

In the event that you are replacing the barrel or the receiver—meaning you are mismatching the original factory pair—you will need to tighten to a given torque and then adjust the barrel shoulder so that the feed ramp and extractor cut index in the exact right position. Everything depends on the barrel profile.

Threadlocker can be used if you wish to reinforce the holding power of the tightening torque.

Reassembly torque: 50 N·m (approx. 37 ft-lbs).

Conclusion

There are many variants of this firearm. To see for yourself, you can click on this link: list of Ruger .22 LR pistols.

Through this article, we have looked at just one firearm from this long lineage. The methodology used here may not be suitable for another firearm of the same type, and you may therefore need to adapt the method. The website gunsmithdesigner.com declines all responsibility in the event of damage.

The tooling could be much simpler if you were not trying to gather technical measurements. In that case, there would be no need for a torque wrench—a simple breaker bar of sufficient length would do the job.

Removing and reinstalling an original barrel is one step. Replacing the barrel or the receiver with a new one is another matter entirely. Indeed, strict rules and tolerances must be followed for a firearm to function safely and properly, and to avoid risking injury or damage to yourself or others.

If you do not feel confident carrying out this kind of technical operation, entrust the work to a professional gunsmith.

Posted in Handguns | Leave a comment

Winchester 94, Barrel Removal Part 2

In a previous article, we looked at how to remove the barrel from a Winchester 94 in .30-30 Winchester. You can read or re-read that article by clicking on the link below:

Winchester 94, barrel removal and installation

A New Winchester 94 Disassembled

I got my hands on a second model of this firearm, also chambered in .30-30 Winchester. This allows us to gather new data and compare it to the findings from the first article.

The receiver after disassembly :

The firearm is in poor condition, the receiver is covered in rust spots.

The barrel after disassembly :

The barrel has much less oxidation than the receiver.

The method :

To better understand the method used, here is a short video :

Conclusion

On the first firearm, the barrel broke loose with a torque of 120 Nm (88.5 ft-lbs). On the second firearm, the barrel came free under a torque of 135 Nm (99.5 ft-lbs).

Needless to say, it is particularly interesting to observe and quantify this difference—nearly a 10% variance between two firearms.

View of the torque wrench dial showing the tightening torque.

This raises a question: what are the minimum and maximum torque values? What is the torque range used at the Winchester factory when installing a Model 94 barrel in .30-30 Winchester?

I hope to have the opportunity to test this method on other Winchester rifles (of various models and calibers) to refine the technique and gather more data on the subject.

If you have any information that could supplement these two articles, please feel free to share it with me by contacting me, let me a comment or at the following email address:

contact@gunsmithdesigner.com
Posted in Manufacturing techniques, Rifles | Leave a comment

The Lepage Model 1924 Pistol in 7.65mm Browning.

In this new article, we will look at a poorly documented firearm : the Lepage Model 1924 in 7.65mm Browning (.32 ACP).

In the past, I had the opportunity to examine a pistol of this model in person. Since I no longer have the firearm in my possession, I cannot provide any more information than the measurements and notes recorded at the time. I am sharing the photos I took back then.

In addition to providing uncommon views, this article will help complete the thread woven by the previous two articles:

It will also allow us to observe another approach to simplification through division applied to handguns. In the article on the AMT Backup II pistol, we saw that simplification was applied to the slide. On the Lepage Model 1924, it is applied to the frame.

The Lepage 1924 Pistol

In an article from La Gazette des Armes issue #196 (January 1990), one can read: “Lepage pistols are of excellent quality, but their excessively high cost prevented them from finding sufficient market outlets, which explains why these firearms are so rare.”

Specifications given in the article :

  • Overall length: 146 mm;
  • Barrel length: 80 mm;
  • Weight: 665 g;
  • Capacity: 8 rounds;
  • Origin: Belgian (Bayard 1923);
  • Designer: Bernard Meyer.

The markings of the pistol Lepage 1924.

I am surprised to read this, because the firearm before us presents no particular manufacturing difficulty—quite the opposite. I do not see where any extra production costs could be hidden (perhaps higher labor costs than in certain neighboring countries?). In the conclusion, we will see what seems to me to be the real reason for its limited distribution.

Actual measurements of the photographed firearm :

  • Weight without magazine: 613 g ;
  • Barrel length: 96.5 mm.

The Lepage Model 1924 pistol, hammer cocked.

The slide is guided at the front by the barrel and the frame, and at the rear by two lugs carried by the trigger housing assembly (lockwork plate) rather than by the frame itself.

Field Stripping (User Disassembly)

Through the attached photos, we can see that disassembly is fairly straightforward.

After disengaging the takedown key (latch) that secures the frame to the removable lockwork plate, the latter pivots around a pin located at the bottom of the pistol grip. The slide is then no longer guided and is removed upward.

The Frame

The frame fits within a bounding box measuring: 124 mm x 96 mm x 14.8 mm.

This is the assembly that interests us most, as it benefits from simplification through division. Having a removable lockwork plate makes it possible, depending on the chosen design, to simplify the machining of the magazine well. This machining is usually a complex operation that can require specialized tooling (such as broaching). However, by using two separate parts—as is the case on this firearm—an opening is created at the rear of the pistol grip, allowing the use of a standard milling cutter. A removable lockwork plate also makes it much easier for the user to properly clean and maintain the firearm.

The ejector is an integral part of the frame: a section of the left side wall is bent inward to form the ejector.

The thickness of the frame side walls is 2.1 mm on one side and 1.8 mm on the other. There is therefore a slight offset of the magazine well relative to the centerline of the frame.

There is no trigger bar or disconnector connecting the trigger to the sear, as is found on many semi-automatic pistols. The firearm shown here is incomplete; it was lent to me without a magazine. However, it appears that the magazine itself transmits the movement of the trigger to the sear. Indeed, when pulling the trigger, the shooter pushes the magazine rearward, which in turn presses against the sear and ultimately releases the hammer.

There is nevertheless a disconnector function, which is actuated by a recess machined into the underside of the slide.

The trigger is blued.

The Removable Lockwork Plate

As we saw in a previous article on the French service revolver Model 1892, the latter can be almost completely disassembled quickly by the user. With the Star, Ruby, and other pistols—even more prestigious ones—such ease of mechanism maintenance by the operator was merely a dream. Here, it becomes possible again with the Lepage 1924, without risking improper reassembly. The lockwork plate consists of a single housing unit containing very few parts and is easily detached from the frame, as seen above.

Is the Lepage 1924 pistol the forerunner of the removable trigger/lockwork module? I do not know. However, this principle would later be adopted in different yet similar forms on French military handguns (MAC 35A, MAC 35S, MAC 50).

The width of the lockwork plate is 11.2 mm, which is also the width of the magazine well.

The screws securing the lockwork plate components have a straw-colored (heat-tinted) finish.

The Slide

The slide fits within a bounding box measuring: 144.5 mm x 22.25 mm x ? (height not recorded at the time). The weight of the slide is 193 grams.

The extractor slot is located on top of the slide.

The slide is made of steel. It is very simple and massive, machined from a single piece—no simplification through division here.

View of the breech face and the underside of the slide.

The breech face is completely flat (flush). The cartridge must seat entirely inside the barrel chamber. This detail is significant because, knowing that some semi-automatic pistol frames are shared between their 7.65mm (.32 ACP) and 9mm Short (.380 ACP) versions, knowing that the Lepage barrel can be quickly removed, and knowing that the barrel diameter is compatible with both calibers and very easy to manufacture (being a simple cylindrical part), one realizes that only a barrel swap is required to change calibers—and at a very low cost.

There is no firing pin safety; very few firearms from this era featured one.

Since the breech face is flat, the extractor must protrude forward from the breech face. It needs to be long enough to reach and hook onto the extractor groove of the cartridge case, which sits fully inside the chamber.

The Barrel

View of the barrel housing in the frame.

The barrel is a simple threaded cylindrical bar to which a front sight has been added. Its outer diameter is 15 mm.

The barrel is secured in its housing by threads as well as a cross pin. The pin was easily driven out, and the barrel removed just as easily (without specialized tools, simply by clamping it in a vise with aluminum V-blocks and turning the frame by hand).

The extractor notch is located along the top centerline of the barrel.

The barrel is threaded to an imperial pitch of 30 threads per inch (0.846 mm). The threaded section is 23.2 mm long, with a major thread diameter of 12.7 mm (1/2 inch), which is also consistent with an imperial thread standard.

The rear face of the barrel and the extractor notch.

Given that the case body diameter of a 7.65mm Browning cartridge is 8.5 mm, the barrel wall thickness at the chamber is approximately 2.1 mm.

Conclusion

If, by publishing these photos, I have been able to provide rare views and help enthusiasts expand their knowledge, I am delighted—that is the very purpose of this website.

It is likely that this pistol arrived on the market a bit too late, several decades after the Browning 1900 or 1910. It offered nothing truly new while being bulkier and heavier.

The design choice of transmitting trigger pull to the sear via the magazine body is unusual. It can introduce functional issues and prove less reliable, which may have contributed to the pistol’s limited commercial success.

According to the magazine article cited above, the Lepage 1924 pistol supposedly failed to gain popularity due to its manufacturing cost. This is surprising, as it is a very simple firearm compared to its competitors.

Some pistols use an identical frame for both their 7.65mm Browning and 9mm Short (.380 ACP) versions. It would have been interesting to compare this model with the .380 ACP version—or even to machine a .380 ACP barrel to run compatibility tests (strictly within legal bounds, of course!).

The designer of this firearm, reportedly Mr. Bernard Meyer, applied simplification through division to the frame. Our previous article on the AMT Backup II highlighted this same principle applied to the slide. This raises two interesting questions:

    • Has any designer ever combined both simplifications (frame and slide) on a single firearm?
    • Does a firearm exist that pushes the principle of simplification through division to its absolute extreme?

We are temporarily closing the thread woven through these recent articles, which has allowed us to explore the concept thoroughly for now. The next article will focus on a different subject, though we will return to this theme when the time is right and new material is available. I will then attempt to answer these two questions and further sharpen your engineering perspective.

Posted in Handguns | Leave a comment